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TM 9-2350-311-34-1
7-5 ENGINE DISCONNECT BRACKET-TO-BULKHEAD WIRING HARNESS
(M109A2/M109A3) (ENGINE MODEL 7083-7391) – CONTINUED
a. Removal
1 Remove two screws (26), two Iockwasher (27), two nuts (28), and two connectors (29) from batteries (30).
Discard Iockwasher.
2 Remove nut (31), Iockwasher (32), and ground wire (33) from voltage regulator mount (34). Discard
Iockwasher.
3 Remove nut (35), Iockwasher (36), and lead (37) from bilge pump circuit breaker (38). Discard Iockwasher.
4 Disconnect five connectors (39 thru 43).
5 Remove engine-to-bulkhead wiring harness (44).
b. Disassembly
1 Remove electrical tape only for sections being disassembled.
2 Separate/isolate wiring harness branches.
3 Disassemble wiring harness branches (TM 9-2350-311-20-1).
c. Assembly
1 Assemble wiring harness branches (TM 9-2350-311-20-1).
2 Apply electrical tape only for sections being assembled.
d.
Installation
1 Install engine-to-bulkhead wiring harness (44).
2 Connect five connectors (39 thru 43).
3 Install lead (37), nut (35), and new Iockwasher (36) to bilge pump circuit breaker (38).
4 Install ground wire (33), nut (31), and new Iockwasher (32) to voltage regulator mount (34).
5 Install two connectors (29), two screws (26), two new Iockwasher (27), and two nuts (28) to batteries (30).
7-14
- TM 9-2350-311-34-1 1
- TABLE OF CONTENTS 9
- CONTENTS 11
- HOW TO USE THIS MANUAL 12
- WARNINGS, CAUTIONS, AND NOTES 13
- INITIAL SETUPS 13
- LOCATIONAL TERMS 14
- REFERENCING 14
- LOCATING INFORMATION 14
- CHAPTER 1 15
- INTRODUCTION 15
- 1-1 SCOPE 19
- 1-5 QUALITY ASSURANCE (QA) 20
- 1-8 WARRANTY INFORMATION 21
- 1-11.1 Electrical System 22
- Suspension 23
- Air Cleaner Assembly 23
- TM 9-2350-311-34-1 24
- Serial Number Locations 27
- 1-14 EQUIPMENT DATA 29
- 1-17/(1-18 blank) 31
- CHAPTER 2 33
- GENERAL HULL MAINTENANCE 33
- 2-8 REPLACEMENT OF PARTS 35
- 2-7 BALL AND ROLLER BEARINGS 35
- 2-10 WELDING 37
- SHAFTS, GEARS, AND BEARINGS 37
- 2-13 CLEANING 37
- 2-13 CLEANING — CONTINUED 38
- 2-14 PAINTING 39
- 2-15 LUBRICATION 39
- CHAPTER 3 41
- TROUBLESHOOTING 41
- SOLUTION OR REFERENCE 43
- 3-3 TROUBLESHOOTING CHART 46
- END OF TASK 47
- 9-2815-202-34) 49
- CHAPTER 4 57
- COMPONENTS 60
- COMPONENTS — CONTINUED 62
- 4-4 MASS RING AND COUPLER 76
- CHAPTER 5 83
- FUEL AND AIR INTAKE SYSTEMS 83
- 5-1 ELECTRIC FUEL PUMPS 84
- 5-1 ELECTRIC FUEL PUMPS — 88
- 5-2 FUEL TANKS 92
- 5-2 FUEL TANKS — CONTINUED 100
- TM9-2350-311-34-1 101
- 5-3 FUEL TANK PADS 102
- Installation 103
- INITIAL SETUP 104
- CLGP stowage area 106
- 5-5 AIR CLEANER BLOWER MOTORS 107
- C. Assembly — Continued 114
- 5-6 FUEL TANK HEAT SHIELD 118
- CHAPTER 6 119
- COOLING SYSTEM 119
- 6-1 UNIVERSAL JOINTS 120
- NOTE 123
- CONTINUED 130
- Assembly 134
- 6-17/(8-18 blank) 135
- CHAPTER 7 137
- ELECTRICAL SYSTEM 137
- (M109A2/M109A3) 140
- ENGINE MODEL 7083-7396 SHOWN 141
- (M109A4/M109A5) 142
- (ENGINE MODEL 7083-7396) 144
- FOLLOW-ON MAINTENANCE: 147
- (ENGINE MODEL 7083-7391) 156
- RELAY WIRING HARNESS 158
- Connect two connectors 173
- WIRING HARNESS 174
- Installation — Continued 182
- Installation- Continued 192
- 10 Connect connector (14) 194
- 11 Connect connector (6) 194
- (TM 9-2350-311-20-1) 195
- TM 92350-311 -34-1 206
- Disassembly 211
- TM 94350-311-34-1 221
- . Assembly 222
- CHAPTER 8 237
- 8-1 FINAL DRIVE ASSEMBLY 238
- SECTION Il. TRACK SUSPENSION 242
- CHAPTER 9 245
- HULL-RELATED COMPONENTS 245
- — CONTINUED 248
- 9-2 BILGE PUMP 252
- 9-2 BILGE PUMP — CONTINUED 254
- 9-3 DATA PLATES 260
- CHAPTER 10 261
- INITIAL SETUP 262
- 10-2 COOLANT HEATER 284
- 10-3 BLOWER MOTOR ASSEMBLY 296
- APPENDIX A 297
- REFERENCES 297
- A-8 TRAINING CIRCULARS 300
- APPENDIX B 301
- SECTION I. INTRODUCTION 302
- B-1 SCOPE 302
- B-2 EXPLANATION OF COLUMNS 302
- (0.9 L) kit: 304
- (17794) 1243-0001 304
- APPENDIX C 305
- TOOL IDENTIFICATION LIST 305
- C-1 EXPLANATION OF COLUMNS 306
- C-2 TOOL IDENTIFICATION LIST 307
- APPENDIX D 309
- Material 310
- ITEM 3 FABRICATED PAD 312
- APPENDIX E 315
- TORQUE LIMITS 315
- E-1 TORQUE LIMITS 316
- E-2 HOW TO USE TORQUE TABLE 316
- 50-50 Ib-ft (68-610 N•m) 318
- 0-170 Ib-ft (0-230 N•n) 318
- E-5 FASTENER GRADE 319
- APPENDIX F 321
- MANDATORY REPLACEMENT PARTS 321
- F-1 EXPLANATION OF COLUMNS 322
- F-5/(F-6 blank) 325
- D — CONTINUED 328
- T — CONTINUED 332
- PIN: 061100-000 352
- This fine document 353
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